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Optimisation

Data Management ] Cement Industry ] [ Optimisation ]

 
The modules of the PMP-Software can be applied for describing and modelling comminution- and classification processes. The methods are general and can be adapted to different machine types. On the one hand, the process can be described by characteristic values and -curves in an operating state. On the other side, models and characteristic functions will be set up which deliver, in dependence of influencing values, information about the fineness of the product. Depending on the goal, different influencing values can be included into the modelling. Material- and machine specific parameters will be utilised as influencing values. The quality and the quality range of the models can be checked directly.

Normally, the models will be specified over investigations of real operating conditions or through pilot plant station- or laboratory tests. The information value of the models will be determined by underlying experience and experimental data. Models can be enlarged step by step. Through further tests, the certitude of statement will be increased and the validity range will be expanded. These models serve for analysing and evaluating single processes as well as flow sheets and circuits.  

This procedure is cost-saving and related to practice. The problem solutions will be supported by a large number of methods .

Methods

Classification

balancing grainy material flows
evaluating by characteristic values and -curves
setting up contexts
setting up characteristic functions for cut size and bypass
pre-calculating classification results
cutting to air separators, sieves, aero- and hydrocyclones
optimising settings of the classifier

 

Comminution
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analysing and evaluating the comminution via

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particle concentration ratio curves

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specific particle size distributions

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particle size related energy characteristics

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setting up contexts

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setting up characteristic functions for comminution ratios

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prediction of comminution results

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cutting of methods to

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tumbling mills

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machines for crushing

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machines for fine- and micro-fine comminution

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optimising settings of the comminution machine

Circuits

analysing plant conditions                         balance sheets/ equalising
evaluating plant conditions                       single processes, material flows
optimising under selected goals and side conditions
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secure product quality 

e.g. conservation of fineness
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increase throughput

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reduce costs 

e.g. minimal energy input
e.g. rugged operation mode

Transferability

The proceeding is transferable to other process classes of the mechanical process engineering: 
separation processes
particle coarsening processes
         
GRAINsoft GmbH
eMail info@grainsoft.de